BIO ENERGY
PLANTS
FUELING THE FUTURE
Revolutionizing Waste Management and Energy Production
In today’s rapidly evolving energy landscape, the cost of fuel for power generation has become a critical concern. At Progen Industries, we are committed to addressing this challenge with groundbreaking solutions that not only reduce costs but also promote environmental sustainability. Introducing the Progen Mobile Bio Plant – a state-of-the-art system designed to produce all the fuel required to operate our 3.5MW generator sets from a diverse range of feedstocks.
Our Innovative Approach...
Our Bio Plant utilizes advanced Pyrolysis technology, an innovative process that transforms waste materials into high BTU gas and oil. This renewable energy source replaces traditional fossil fuels, offering a cleaner and more efficient alternative.
What is
Pyrolysis?
Pyrolysis is a thermal decomposition process where chemical bonds within the feedstock are broken down using heat. As energy is applied, the feedstock molecules disintegrate into stable fragments, resulting in the production of valuable energy products.
Our process operates through Fast Pyrolysis, where feedstock is rapidly heated in a controlled, oxygen-depleted environment. This method allows for the conversion of materials into three primary outputs: liquid bio-oil, solid biochar, and non-condensable gases.
Key Features of the Progen Bio Plant
Dual Auger Design
Our Bio Plant features an advanced dual auger system, which creates two distinct pyrolysis zones within a single unit. This innovative design ensures optimal processing efficiency by maintaining a constant vacuum within the reactor. As vapor products are generated, they are swiftly removed from the reactor due to pressure differences, while solid residues like biochar and ash are expelled through a rotating airlock system.
Energy Efficiency
Although pyrolysis is an endothermic process (requiring heat), the majority of the energy input is utilized to raise the material's temperature. For instance, heating biomass from 25°C to 500°C requires approximately 1.08 MJ/kg, which constitutes over two-thirds of the total energy needed for the process. This efficient use of energy makes our system both cost-effective and environmentally friendly.
Rapid Cooling
The system is engineered for rapid gas cooling, with the total time from gas evolution to cooling being less than one second. This efficiency is crucial for maintaining the quality and yield of the bio-oil produced.
High Yield
The fast pyrolysis process can convert over 70% of the starting material mass into liquid bio-oil, while the remaining mass is divided between biochar and gases. This high yield of bio-oil makes it a valuable renewable fuel for generating heat and electrical power.
Environmental and Economic Benefits
Renewable Fuel Production
Bio-oil produced from our system can be used as an industrial fuel for generating heat and electricity. It can also be upgraded into transportation fuels and specialty chemicals, supporting a wide range of applications.
Soil Enhancement
Biochar, a byproduct of the pyrolysis process, serves as a solid fuel source and has emerged as an effective agricultural soil amendment. It improves soil health and fertility, contributing to sustainable farming practices.
Process Heat Recycling
Non-condensable gases generated during pyrolysis are typically recycled within the process to provide additional heat, further enhancing the efficiency of our system. These gases can also be used to fuel dual-fuel generators or gas-fired boilers.
Minimal Waste Pretreatment
Our technology requires minimal pretreatment of feedstocks, making it adaptable to various types of waste materials. This flexibility reduces processing costs and environmental impact.
Supporting a Sustainable Future
Progen Industries is dedicated to pioneering clean and efficient energy solutions that address the pressing challenges of waste management and fuel costs. Our technology not only helps in reducing waste but also contributes to a cleaner, greener world by converting waste into valuable energy resources.
Environmental Protection
Our Bio Plant technology aligns with the principles of environmental protection by transforming waste into renewable energy, thus reducing the need for landfilling and minimizing environmental hazards.
Distributed Generation
Our pyrolysis power plants, ranging from 500KW to 100MW, are ideal for distributed generation and microgrid systems. They offer a reliable alternative to traditional large-scale coal-fired power plants, supporting energy stability and reducing dependence on centralized fossil fuel generation.
Carbon Neutrality
Depending on the applications and feedstocks used, our fast pyrolysis process can be carbon-neutral or even carbon-negative, contributing to global efforts in reducing greenhouse gas emissions.
Full Manufacturer’s Warranty
At Progen Industries, we stand behind our products with a comprehensive manufacturer’s warranty, ensuring reliability and customer satisfaction.
Different Feedstocks? No Problem!
Our Bio Plant system is designed for ease of use and flexibility. Changing input materials is as simple as pushing a button, making it adaptable to various waste types and energy needs.
Contact us today to learn more about our innovative solutions and Discover how Progen Industries can help you achieve your energy goals while contributing to a sustainable future